Just a little bit of (perceived) progress tonight but it took quite a while. I got the four main rectangular holes done on the front panel. There are two more than I have not decided if I am going to use so I am hesitating on cutting them. I was able to do the three BTPD holes on my mill which worked really great. 1/8″ flat endmill, 12 IPM, 6700 RPM and .010″ DOC went through the .080″ steel just fine. Unfortunately the hole for the LCD was too far in the Y direction for the mill to get so I had to cut it by hand using my Dremel. That kinda sucked but it only really took about 20 minutes and it didn’t come out half bad.
Next up, I have to make a decision about the two remaining holes (probably yes), get those cut and then strip and finish the panel. Then it’s finally time to button this thing up. Can’t wait!